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We broke ground on February of 2008 after years of planning. The office/barn is built on my 3+ acre property approximately 300 feet from my house. The old shed in the back just wasn't big enough any more.
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We put a separate foundation on the 12 x 40' office section and walled and insulated it off from the main barn structure.
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The plans that I purchased from Barn Plans were for a 28' x 40 Gambrel, full upstairs with a lean to attachment of 12' x 24'. Since the winters in Northern Ohio are pretty harsh we decided to frame the barn with 2 x 6's to allow for additional insulation.
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I didn't want any supporting poles in the 28 x 40 barn section, preferring to have it totally open.
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That necessitated using engineered floor trusses to span the 28' section.
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My best friend Frank of 40 years is a custom home builder who lent his expertise and trades to me for the build. He like most other builders at the time was experiencing a lull in new housing starts, as such his Amish finish carpenters were slow so we were able to have them frame, side and roof the entire structure.
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When the Amish looked at the plans for the roof trusses they tried to persuade me to use gussets instead of the roof trusses per the Barn Plans plan. I reluctantly concede to let them use single pieces of plywood to tie together the top and bottom of each truss to save time.
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Since the engineered floor trusses were put up on 16' centers we decided that for minimal cost we could build a few more roof trusses in order to match them up with the floor trusses.
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The building inspectors and other trades remarked constantly that they'd never seen a building much less a barn framed with such detail.
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With all the overkill I basically have an above ground bomb shelter. I've told my children that in case of a tornado run to the barn.
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Originally we planned to use T1-11 siding but were able source tongue and groove siding as the price of lumber had fallen considerably.
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I used T1-11 to side the inside of the barn and stained and finished more tongue and groove to finish off the walls and ceiling of the office.
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We topped it off with a green metal roof....
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....with contrasting red paint and white trim.
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We built the Cupola with the same metal roof....
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...and set it up on top of the barn.
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I decided to use radiant floor electric boiler heating with 3 zones. One for the office and two in the main section of the barn even though it is not sectioned off. That way in the future I can section it in two and vary the temperature.
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The picture of the electric boiler, valves and pumps illustrates how compact the whole setup is, hanging on a 4' x 8' wall section. I'm able to set the office at 60 F and the main barn at 45F and keep the electric bill reasonable.
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Doors and vinyl windows are installed.
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This truly is a barn for all seasons....Autumn when the trees turn.
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Winter with it's snowy blanket.
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And Summer in a park-like setting.
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All in all the whole process was really enjoyable. I probably went